The Problem A manufacturing unit producing engine components for the…
Motor
Monitoring Made Easy
Improve your PRODUCTIVITY by 25%
Acquire Motor Process data
Read Motor parameters such as, Current, PF, RPM, vibration, Flux & Voltage
Analyse Motor Performance
Generate dashboards & reports of machine KPI's to gain insights
Improve Productivity
Use actionable inshights
Core features
Autobits ADVANTAGE
Load Monitoring
Provides OEE data in real-time so that you can stop the losses before they occur
Efficiency Calculation
Find the reasons for your reduced productivity and improve on them
Health & Alarm Alerts
Remove headache of transferring programs and maintaining revisions. We provide Backup for all your programs stored
Autobits Difference
End-to-End Motor Monitoring
Features
-
Zero Data
Loss -
Transfer
Programs -
Multi Controller
support
Smart Supervisor Benefits
-
Generate
Alerts -
Onboard
Analytics -
Prebuilt KPI
Generator -
Remote
Configuration
Easy Connectivity
- WiFi
- Bluetooth
- Ethernet
- RS-485
-
8 Digital
Inputs -
2 Digital
outputs
Connectivity Support
- Supports major cloud platforms
- MQTT
- Multiple PLC makes supported
- REST API
- CNC controllers Supported
- OTA
Accessories supported
QR Code Reader
4G/5G Dongle
Touch Screen HMI
Ethernet Port addon
Modbus Port addon
Fingerprint Reader
Motor Parameters
We Monitor
Current signature
Detects abnormalities in current flow, indicating potential motor faults or wear.
Voltage analysis
Monitors voltage levels to ensure they're within the motor's operational range.
Power-factor
Indicates how effectively the motor converts electric power into mechanical work.
Power consumption
Tracks the motor's energy usage, aiding in cost-saving and energy management.
Harmonics - current
etects non-linear current flows that might cause motor inefficiencies or heating.
Harmonics - voltage
Evaluates disturbances in voltage, which can harm motor performance and lifespan.
Vibration analysis
Identifies mechanical issues, such as misalignments or bearing faults, through vibration patterns.
Temperature signature
Monitors motor temperature to prevent overheating and potential damage.
Efficiency
Measures how well the motor transforms input energy into output performance.
Over Load & Phase loss
Detects excessive loads that can damage the motor or if a phase is missing, leading to uneven motor running.
Alarms from VFD & Servo
Provides real-time alerts for out-of-spec conditions, preventing motor damage & breakdown.
Magnetic flux
Observes the magnetic field in the motor, which can indicate core faults or other internal issues.
What is included in the
Energy Monitoring Solution?
Machine Locking
Locks machine to disable further production till desired complaince is met. Eg, Downtime punch or Quality test
Accessibility
Emails, Mobile App, Web App, Telegram, Notifications & much more.
Gauge Integration
Connect your exisitng digital gauges through serial or bluetooth connection for SPC
One-to-one Connectivity
Highest level of reliability, when it comes to cnc monitoring solution. No chances of data loss, data corruption due to any internal/ external causes.
Offline Data storage
No internet, no problem. We store data onboard our gateway so that you do not miss out on important data.
- Machine status
- Cycle time
- Loading time
- Cutting time
- Production Quantity
- Rejection Quantity
- Quality Parameters
- Tool usage
- Machine feed
- Alarm
- Downtime reasons
- Cycle time
- Spindle speed
- Spindle load
Artificial Intelligence
Get hidden insights from your data through our high level algorithms that can process data to find anomaly.
Customized Reports on Email
Your data, your reports. We configure reports according to your requirements and pain points.
Interactive Charts
Exclusive range of charts and visuals to help you analyse your data better. Our charts are colored in such a way to provide easy differentiation.
One-to-one Connectivity
Be 100% sure of zero chances of failure with direct connectivity to PLC
Offline Data storage
No internet, no problem. We store data onboard our gateway so that you do not miss out on important data.
- Set Maintenance triggers based on custom rules
- Get notified about Maintenance schedules before breakdown
- Can configure change of tools and consumables before they replenish.
- Set Custom logic for Maintenance trigger
- Reduce MTTR and MTTB time with Predictive and Condition based maintenance.
- Timely maintenance shall keep machine efficient
- More than 5 mins Idle
- High loading time
- Rejection detected
- Quality problem
- Change in spindle speed
- High spindle load
- Tool life anamoly
- Change in feed
- Machine alarm
- Operator early leave
- Change in cycle time
- Maintenance schedule
Why Choose us
3 Reasons to choose Autobits
Easy Data Acquisition
We undertake responsibility of data acquisition and data bridging to cloud
High on Roi
We undertake responsibility of data acquisition and data bridging to cloud
Reliability Delivered
We undertake responsibility of data acquisition and data bridging to cloud
FEATURED PROJECTS
Our Cases
We have shortlisted some use cases for you to study our core expertise and application of our technological prowess.
We ensure the best return on investment with our bespoke Industry 4.0 Solutions.
LET’S GET SMARTER
Schedule a demo with us, to know how our solution can increase your productivity
