Furnace
Monitoring
Made Easy
Heat Track
Increase Utilization by Upto 15%
Acquire Machine Data
Start data acquisition from your machine in just 15 minutes
Analyse Machine Date
Generate dashboards & reports of machine KPI's to gain insights
Detect Anomaly
With our alerts, you can better control furnace operations
presentation
Autobits in 120 Second
Process Efficiency Computation
Provides OEE data in real-time so that you can stop the losses before they occur
Temperature Monitoring
Scan temperature information & compare it with Set points & Curves predefined. Trigger alerts when error
Reduce Energy costs
Analysis of fuel consumption vs temperate can detect losses in insulation & reduction in efficiency of heaters
Autobits Difference
Best in Class Furnace Monitoring
Features
-
Zero Data
Loss -
Transfer
Programs -
Multi Controller
support
Smart Supervisor Benefits
-
Generate
Alerts -
Onboard
Analytics -
Prebuilt KPI
Generator -
Remote
Configuration
Easy Connectivity
- WiFi
- Bluetooth
- Ethernet
- RS-485
-
8 Digital
Inputs -
2 Digital
outputs
Connectivity Support
- Supports major cloud platforms
- MQTT
- Multiple PLC makes supported
- REST API
- CNC controllers Supported
- OTA
Accessories supported
QR Code Reader
4G/5G Dongle
Touch Screen HMI
Ethernet Port addon
Modbus Port addon
Fingerprint Reader
Furnace Types We Monitor
FORGING TYPE
A forging furnace is a type of furnace that is used to heat metals or other materials to a high temperature, so that they can be shaped by pounding or rolling them
TEMPERING TYPE
A tempering furnace is a heat treatment process used to improve the hardness and strength of metals. Autobits Monitoring system helps to maintain process and heat treatment quality.
QUENCHING TYPE
A quenching furnace is a type of furnace used to rapidly cool metal objects in order to harden them. Autobits monitoring is the process of collecting and analyzing data in order to make better decisions.
BELL TYPE
Bell furnaces are used for intermittent or batch processes. Their goal use is to perform heat treatment. Autobits Monitoring system collect the data from controller and prevent process fail due to temperature.
BOX TYPE
A box furnace is a type of furnace that is enclosed in a box-like structure. The furnace may be used for heating or for industrial processes such as heat treatment & forming.
SALT BATH
A Salt Bath Furnace is a device for the heating or cooling of work by immersing it in a liquid consisting of fused salts of the proper composition for the purpose intended.
VACCUM TYPE
Vacuum furnace are a type of furnace that can operate at very high temperatures and while creating a vacuum environment. Autobits Monitoring system helps to maintain the vacuum and temperature.
MATERIAL MELTING
Melting furnaces are employed to overheat solid materials until it become liquefied. Autobits Monitoring system helps to maintain temperature of furnace, measure the power consumption or costing.
What is included in the
CNC Monitoring Solution?
Machine Locking
Locks machine to disable further production till desired complaince is met. Eg, Downtime punch or Quality test
Accessibility
Emails, Mobile App, Web App, Telegram, Notifications & much more.
Gauge Integration
Connect your exisitng digital gauges through serial or bluetooth connection for SPC
One-to-one Connectivity
Highest level of reliability, when it comes to cnc monitoring solution. No chances of data loss, data corruption due to any internal/ external causes.
Offline Data storage
No internet, no problem. We store data onboard our gateway so that you do not miss out on important data.
- Machine status
- Cycle time
- Loading time
- Cutting time
- Production Quantity
- Rejection Quantity
- Quality Parameters
- Tool usage
- Machine feed
- Alarm
- Downtime reasons
- Cycle time
- Spindle speed
- Spindle load
Artificial Intelligence
Get hidden insights from your data through our high level algorithms that can process data to find anomaly.
Customized Reports on Email
Your data, your reports. We configure reports according to your requirements and pain points.
Interactive Charts
Exclusive range of charts and visuals to help you analyse your data better. Our charts are colored in such a way to provide easy differentiation.
One-to-one Connectivity
Be 100% sure of zero chances of failure with direct connectivity to PLC
Offline Data storage
No internet, no problem. We store data onboard our gateway so that you do not miss out on important data.
- Set Maintenance triggers based on custom rules
- Get notified about Maintenance schedules before breakdown
- Can configure change of tools and consumables before they replenish.
- Set Custom logic for Maintenance trigger
- Reduce MTTR and MTTB time with Predictive and Condition based maintenance.
- Timely maintenance shall keep machine efficient
- More than 5 mins Idle
- High loading time
- Rejection detected
- Quality problem
- Change in spindle speed
- High spindle load
- Tool life anamoly
- Change in feed
- Machine alarm
- Operator early leave
- Change in cycle time
- Maintenance schedule
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Why Choose us
3 Reasons to choose Autobits
Easy Data Acquisition
We undertake responsibility of data acquisition and data bridging to cloud
High on Roi
We undertake responsibility of data acquisition and data bridging to cloud
Reliability Delivered
We undertake responsibility of data acquisition and data bridging to cloud
LET’S GET SMARTER
Schedule a demo with us, to know how our solution can increase your productivity
